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Here you can see what
remains of the original table, a cup holder and some stainless hardware.
I'm using PVC wood substitute that I had much success with in previous
wood replacement projects. |
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Cut and keyed now all
I have to do is slap on some PVC glue and join them. |
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The table surface is
assembled and the parts for the cup holder have been cut. The table
surface measures about 16"x30". |
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Here's the initial
assembly and installation of the stainless hardware needed to connect it
to the pedestal. I'll counter-sink the stainless
screws and cover them with bungs. |
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Screws counter sunk and
plugged. Now I just need a hole saw to cut the drink holders into
the top. |
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Here's the basic
concept. I have to drill some holes through the ribs for the PVC to
slide through. I also need to stiffen up the PVC pipe by
putting a wooden dowel and some epoxy down the center. The table
should support drinks and dinner though I wouldn't try sitting on it. |
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Here's the slide
assembly. I've cored the pipe with wood dowels to stiffen and
strengthen them. I've also managed to drill the holes through the ribs. |
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Here it is assembled
and locked in the open position. You might notice the red on the
sides. It's a glazing putty I used to level and seal the porous cut
ends of the PVC material for painting. |
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Here it is in the
folded position. I'm going to have to rework some of the
engineering. There's still too much flex in the support structure.
If I can't solve that problem I may need a support leg at the end.
I have a couple of ideas:
1st - Replace the wood dowel with a metal tube
inside the PVC pipe. It will be stiffer but about the same weight.
2nd - Widen the ribs to increase the support area
and as a result reduce the distance between them to minimize flex.
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Here it is installed
for the test fitting. It is going to require a leg. Other than that, all is functioning
and it installed exactly as planned.
I measured for the leg, so I just need to cut,
install and paint. I'll be sucking down cocktails off this table by next
weekend. |
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The cocktail holder
holes cut. |
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The Leg and trim
installed. |
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The edging installed
around the table surface. Wiped down and about ready to paint. |
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The painting begins.
It's going to be tough to meet a Friday night dead line to get it on the
boat. |
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Click the picture for full size view
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Click the picture for full size view |
The table is worthy of
drinking cocktails from and the Friday night self-imposed deadline was
met. It still needs a little tweaking and maybe some hardware to
lock the leg in place, but for all practical purposes it's complete. |
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